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Equipment for Hydrodemolition Buying Guide

With nearly 50 years of experience in rental, hire and service of waterjet equipment, BlastOne has seen a lot of different projects and requirements for different types of equipment. We trust this page will help you understand which type of hydro demolition equipment is best for your application.

Should you have a special application and need advice, please don’t hesitate to reach out to our customer service.

Name Available for Rent Remote operated Powered By Pump Size / Capacity (cbm/h) Reaction Force Best Scenarios Ideal For Weight Accessories
Conjet Hydrodemolition Robot 337 Conjet Hodrodemolition Robot 327 Yes Yes Electric Engine 140 kW / 0.28
200 kW / 0.40
300 kW / 0.60
499 kW / 0.80
1500N
  • Ideal for work in
    confined spaces and areas.
  • Passes easily through an opening l ess than 0.9m (3ft) wide.
  • Parking decks
  • Narrow tunnels
  • Pipes
1,330 kg Arms

  • Standard
  • Arm Extension (850mm)
  • Base Extension (150-600mm)

Tools

  • Feed beam extension
  • Rotor
  • Ship cleaning /Surface preparation
  • Tunnel oscillator
Conjet Hydrodemolition Robot 557 MPA

Conjet Hydrodemolition Robot 557 MPA

Yes Yes Diesel Engine (Electric Option) 499 kW / 0.80
500 kW / 1.00
800 kW / 1.30
3000N
  • Versatile and compact
    with great reach and stability.
  • Up to 5m vertical reach
  • Parking decks
  • Bridges
  • Tunnels
  • High walls
  • Quays and docks
2,600 kg Tools

  • Feed beam extension
  • Rotor
  • Ship cleaning /Surface preparation
  • Radius
Conjet Hydrodemolition Robot 557 MPA XL

Conjet Hydrodemolition Robot 557 MPA XL

Yes Yes Diesel Engine (Electric Option) 499 kW / 0.80
500 kW / 1.00
800 kW / 1.30
3000N
  • Versatile and compact with extended reach and stability.
  • Up to 6.3m vertical reach
  • Parking decks
  • Bridges
  • Tunnels
  • High walls
  • Quays and docks
2,700 kg Tools

  • Feed beam extension
  • Rotor
  • Ship cleaning /Surface preparation
  • Radius
Conjet Hydrodemolition Robot 557H

Conjet Hydrodemolition Roboy 557H

Yes Yes Diesel Engine (Electric Option) 499 kW / 0.80
500 kW / 1.00
800 kW / 1.30
3000N
  • Versatile and compact solution with incredible
    maneuverability in confined spaces.
  • Designed for horizontal surfaces only
  • Parking Garages
  • Bridges
  • Quays and docks
  • Other horizontal surfaces
2,300 kg Tools

  • Feed beam extension
  • Rotor
  • Ship cleaning /Surface preparation
Conjet Hydrodemolition Robot Jetframe 101 Nalta

Conjet Hydrodemolition Robot 101 Nalta

Yes Yes Electric 140 kW / 0.28
200 kW / 0.40
300 kW / 0.60
600N
  • The Nalta allows concrete removal in narrow, confined areas inaccessible with other methods.
  • Bridge bearing foundations
  • Dam surfaces and spillways
  • Dry docks and quay docks
  • Canals
  • Under water
90 kg
Conjet Hydrodemolition Jetframe 137/157 Nalta

Conjet Hydrodemolition Robot Jetframe 137/157 Nalta

Yes Yes Conjet CCU 217 or 7-Series Robot 140 kW / 0.28
200 kW / 0.40
300 kW / 0.60
499 kW / 0.80 (157 only)
1500N (137) / 2000N (157)

  • Ideal for removing concrete in the most difficult-to-reach places.
  • Operates on a variety of horizontal, vertical, and angled surfaces, including ceilings and underneath bridge decks.
650 kg

  CONJET ROBOT 327 Conjet Hydrodemolition Robot 557 MPA Conjet Hydrodemolition Robot 557 MPA XL Conjet Hydrodemolition Robot 557H Conjet Hydrodemolition Robot Jetframe 101 Nalta Conjet Hydrodemolition Jetframe 137/157 Nalta
Conjet Hodrodemolition Robot 327 Conjet Hodrodemolition Robot 557 MPA Conjet Hodrodemolition Robot 557 MPA XL Conjet Hodrodemolition Robot 557H Conjet Hydrodemolition Robot 101 Nalta Conjet Hydrodemolition Robot Jetframe 137/157
Available to Rent Yes Yes Yes Yes Yes Yes
Remote operated

Yes

Yes

Yes Yes Yes Yes
Powered By Electric Engine Diesel Engine (Electric Option) Diesel Engine (Electric Option) Diesel Engine (Electric Option) Electric Conjet CCU 217 or 7-Series Robot
Pump Size / Capacity (cbm/h) 140 kW / 0.28
200 kW / 0.40
300 kW / 0.60
499 kW / 0.80
499 kW / 0.80
500 kW / 1.00
800 kW / 1.30
499 kW / 0.80
500 kW / 1.00
800 kW / 1.30
499 kW / 0.80
500 kW / 1.00
800 kW / 1.30
140 kW / 0.28
200 kW / 0.40
300 kW / 0.60
140 kW / 0.28
200 kW / 0.40
300 kW / 0.60
499 kW / 0.80 (157 only)
Reaction Force 1500N 3000N 3000N 3000N 600N 1500N (137) / 2000N (157)
Best Scenarios
  • Ideal for work in
    confined spaces and areas.
  • Passes easily through an opening l ess than 0.9m (3ft) wide.
  • Versatile and compact
    with great reach and stability.
  • Up to 5m vertical reach
  • Versatile and compact with extended reach and stability.
  • Up to 6.3m vertical reach
  • Versatile and compact solution with incredible
    maneuverability in confined spaces.
  • Designed for horizontal surfaces only
  • The Nalta allows concrete removal in narrow, confined areas inaccessible with other methods.
  • Ideal for removing concrete in the most difficult-to-reach places.
Ideal for
  • Parking decks
  • Narrow tunnels
  • Pipes
  • Parking decks
  • Bridges
  • Tunnels
  • High walls
  • Quays and docks
  • Parking decks
  • Bridges
  • Tunnels
  • High walls
  • Quays and docks
  • Parking Garages
  • Bridges
  • Quays and docks
  • Other horizontal surfaces
  • Bridge bearing foundations
  • Dam surfaces and spillways
  • Dry docks and quay docks
  • Canals
  • Under water
  •  Operates on a variety of horizontal, vertical, and angled surfaces, including ceilings and underneath bridge decks.
Weight 1,330 kg 2,600 kg 2,700 kg 2,300 kg 90 kg 650 kg
Accessories

Arms

  • Standard
  • Arm Extension (850mm)
  • Base Extension (150-600mm)

Tools

  • Feed beam extension
  • Rotor
  • Ship cleaning /Surface preparation
  • Tunnel oscillator

Tools

  • Feed beam extension
  • Rotor
  • Ship cleaning /Surface preparation
  • Radius

Tools

  • Feed beam extension
  • Rotor
  • Ship cleaning /Surface preparation
  • Radius

Tools

  • Feed beam extension
  • Rotor
  • Ship cleaning /Surface preparation

The row Capacity cbm/h is based on 100-200 mm depth and a standard concrete 30 MPa.

Why use hydrodemolition?

Hydrodemolition robots are simply the better, safer, more dependable, and more ecologically responsible choice when it comes to selectively removing concrete components from an existing structure.

The hydrodemolition robots’ automation makes it simple for the operator to carry out both selective and non-selective removals. Whichever choice you select, the high-pressure water jet technology will produce a rough surface that is ideal for bonding new concrete without causing any microcracks or causing damage to the surrounding structure.

Key advantages of concrete removal robots for hydrodemolition

  • Does not induce microcracks in the existing structure, ensuring a high-quality, long-lasting repair.
  • Does not create vibrations.
  • Significantly less noise and dust are produced.
  • Both non-selective and selective removal is possible.
  • Keeps the rebars undamaged and clean.
  • Creates a surface that is ideal for bonding between old and new concrete.
  • More than 25x faster than  jackhammering, resulting in increased productivity (one Conjet robot can remove the same amount of concrete as 25 or more jackhammers!)
  • It is safer than competing technologies – operators are not exposed to silica dust or vibrations that are present with jackhammers and roto millers, and they can stand a safe distance away from the robot as it operates.

Important considerations when choosing a concrete hydrodemolition system

  • How far will your robot be located from your pump? It will be important to size your HP hose to minimise pressure loss through the lines.
  • What depth of cut will your job require? Deeper cuts may require more water.
  • Will you have sufficient water supply at the job site? Hydrodemolition robots are highly productive but require a lot of water.
  • Do you have a waste-water plan? How will you catch the run-off to prevent contamination of surrounding soil and waterways?
  • Have you considered how to handle the rubble and debris? The debris created grows to about 250% of the original volume of concrete removed. You may need a heavy duty vacuum system to remove the rubble and debris from the work area.
  • Have you considered the safety implications of the water jet blowing through a slab or wall? You will need to ensure that you have sufficient shields and restrictions in place to protect all persons and equipment in the vicinity.
  • Are all your operators trained and ticketed in accord with AS/NZ 4233.1-2013? Accredited training courses are available.

What kind of concrete structures are suitable for hydrodemolition?

  • Roads, Bridges & Runways
  • Tunnels & Pipes
  • Dams, Spillways, & Turbines
  • Ports & Quays
  • Canals & Locks
  • Parking decks
  • Pillars

Conjet Case Study

Conjet robot overcomes harsh chemical environment and high risk work

OVERVIEW

Protective Coating Systems (PCS) supplies concrete maintenance, protective coatings, non-skid flooring and concrete repair services to mining, industrial and commercial clients.

PCS approached BlastOne to provide a solution for a challenging application in Bunbury, Western Australia. This involved the need to expose post-tensioning cables in concrete without damaging the cables. In order to inspect or repair post-tensioning cables, they need to be exposed, which can be a difficult and delicate process.

SOLUTION

BlastOne recommended the use of a Conjet 557 concrete demolition robot in conjunction with a 1400 bar (20,000 psi) NLB Water Jet Pump which enabled the concrete to be removed to a controlled depth of 150mm around the cables.

The Conjet robot is operated remotely, which means that the operators can be positioned safely away from the work area, reducing the risk of injury or exposure to dust and debris.

The alternatives to using the robot would have been to either use percussion tools – with the likelihood of damaging the cables, or to use a hand-held water jet lance – putting the operator and environment at risk from the high-pressure water jet and flying debris.

RESULTS

PCS had designated a 3-month period to complete their scope of works onsite, The results achieved far exceeded their schedule with all works being complete in just 3 and a half weeks.

The project was carried out safely and effectively in a fraction of the time.

BlastOne was also able to provide a complete solution as the customers employees were experienced in the UHP sector, but were not fully qualified. BlastOne collaborated with a well-respected company that were able to offer onsite training and supervision, which by the end of the project would see their employees competent UHP Operators.

CONCLUSION

In conclusion, BlastOne’s Conjet Robot was the ideal solution for the customer’s building extension project, which presented several unique challenges. With the combination of product training, robotic equipment and BlastOne’s expertise and support, the project was completed quickly and efficiently, exceeding the customer’s expectations.

Frequently Asked Questions

  • What power supply will I need?

    Robot 101 Nalta: 1 Phase, 10A

    Robot 327: 3 Phase, 16A

    Robot 557: Powered by internal diesel engine

  • What pressure waterjet pump will I need?

    As a rule of thumb we have found that the optimal water pressure is 3.5 times the compressive strength of the concrete. Once this optimal pressure has been set then productivity can be increased by increasing the volume of water.

    We would be glad to assist you by providing a suitably sized pump for rental or purchase.

  • What reaction force can the Conjet robots handle?

    Robot 101 Nalta: 600n

    Robot 327: 1500n

    Robot 557: 3000n

    Robot Jetframe 137/157: 2000n

  • How do I clean up the debris while carrying out hydrodemolition?

    We recommend the use of a powerful vacuum system such as our Vacuload 8, along with an interceptor to remove the debris.

  • Can the Conjet robots be used for surface preparation?

    Yes, the robots can be used for surface preparation of both concrete and steel at up to 2800 bar (40,000 psi) when fitted with the appropriate rotor head.

Related Equipment

CONJET ROBOT 327

CONJET 327 HYDRODEMOLITION ROBOT

CONJET ROBOT 557H

CONJET 557H HYDRODEMOLITION ROBOT

Conjet Hydrodemolition Robot 557

CONJET 557MPA XL HYDRODEMOLITION ROBOT

Conjet Hydrodemolition Robot Jetframe 101 Nalta

CONJET HYDRODEMOLITION ROBOT 101 NALTA

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